Advances in Industrial Robotics and Automation on the Rise


The concept of utilizing industrial robotics in mass production is nothing new. In fact, the use of robotics and automation go back to the 1970s as industries wanted to find new ways to increase product quality and productivity without increasing costs. In the 1990s, a group of innovative, take-charge individuals at Willamette Valley Company saw the benefits of industrial automation for metering chemical products and launched our robotics division. This division was later named “PRE-TEC” in 2009.

As mass production evolves and grows, our PRE-TEC engineers understand that the use of industrial robots is a cost-effective way to produce higher quality products and increase productivity. Our team of engineers and scientists work closely with our industry partners to contribute innovative ideas and stay ahead of the curve when it comes to advances in the robotics field.

Our robotics partner, Robotic Industries Association (RIA), believes that the use industrial automation equipment is significantly on the rise. As the technology develops, it is estimated that the number of industrial automation and robots deployed worldwide will go up to 2.6 million units by 2019.

There have been numerous exciting advances made in industrial robotics over the years. One example is the use of Vision-Guided Robot (VGR) Systems. VGR robots, robotic systems fitted with vision sensors, are able to work for longer periods of time with a high level of speed and reliability. VGR systems not only surpass the use of traditional “blind” robots, they are highly adaptable and easy to implement.

“Flexibility is a key driver of ROI in robotics,” says RIA in this article. “3D vision capabilities have allowed robots to complete more than one task without reprogramming, as well as the ability to account for unforeseen variables in work environments. Further, 3D vision allows a robot to recognize what’s in front of it, to a certain extent, and react accordingly.”

By automating tasks that previously were done manually, 3D vision-guided robots are revolutionizing mass production. Using 3D smart sensors with onboard software, an industrial robot can perform tasks like “Pick and Place”, the action of automatically sensing and picking up the correct parts and placing them in the desired order and location. This function, something that could previously only be done by a skilled worker, was once a challenge for robots, but it is now a common practice in the day-to-day operations in most factories.

To learn more about 3D Smart Sensors in Vision-Guided Robotic Systems, click here.

PRE-TEC's New Fanuc SCARA Robot Line

PRE-TEC’s New Fanuc SCARA Robot Line

Another exciting advance in industrial robotics technology is the ability for robots to work in a more efficient and compact workspace. PRE-TEC’s new Fanuc SCARA robot line is the new standard for precision high-speed picking and tracking. Equipped with a 360-degree radius work envelope, work can be completed behind the SCARA robot with a compact inner radius that leaves more workstations around the machine for additional efficiencies. Click here to learn more about the Fanuc SCARA robot line.

About PRE-TEC
The PRE-TEC division of Willamette Valley Company is currently the largest custom robotic integrator on the West Coast having installed systems throughout North America. PRE-TEC offers support in areas of training, programming, spare parts, and preventive maintenance. Please visit www.wilvaco.com to learn more about WVCO’s other divisions.

How Does a Robotic Wood Wrapping Machine Work?

PRE-TEC FANUC Robotics

Originally posted on www.fanucamerica.com

Wood manufacturers are discovering that industrial robots are ideal for the hazardous work environments they encounter in the woodworking industry. In this application video, PRE-TEC (a division of Willamette Valley Company) has implemented an automated wood wrapping system in which four FANUC robots apply protective wrapping, end sealant, and label to I-Joist Beams or Stacked Laminated Veneer Lumber. This system can automatically apply protective wrapping for multiple length, width and height units on the fly by calculating the load dimensions.

This system utilizes one FANUC M-710iC/70 robot, two M-16iB/10L robots, and one M-20iA/10L robot to complete the process. The FANUC robots transfer each piece, accurately measure and stretch the wrapping to match the piece size, apply the sealant, and stack the wood for distribution. The beams are measured continuously on the carousel to be sure the correct size wrapping is loaded.

The robots then wrap and staple the wood automatically. In this system, robots replaced an operation that presented stapling hazards as well as those that come with handling large pieces of engineered wood products. In addition to removing stapling and handling hazards, PRE-TEC says that this robotically automated process has made their system much more efficient. To learn more about this robotic wrap applicator system, please visit PRE-TEC’s website at http://www.pre-tec.com/custom-robotics.

Follow the link to learn more about our full line of Wrapping & Material Handling Robots.

WVCO’s PRE-TEC Division Partners with Fanuc to Integrate ‘The Big Robot’

Large Robots

Standing with M2000iA

WVCO’s PRE-TEC Division team are some of the brightest minds in the industry. Since the mid 1990s, this team has successfully created more than 220 robotic systems and is currently FANUC’s largest custom robotic Integrator on the West Coast.

Much of the success of our robotics division has been made possible by partnering with leading edge companies like the FANUC America Corporation to develop automated manufacturing solutions using six axis robots and other precision equipment gor customers all over the world.

Recently, this team delved into a BIG project. We mean REALLY big.

Meet M2000iA, FANUC’s largest robot available in the North American market. This beast of a robot is offered with a 900Kg (2,094lbs) capacity or 1350Kg (2,976lbs) capacity- in other words, it can handle enormous objects like car & truck bodies, and very large castings. Our PRE-TEC team has proudly partnered once again with FANUC to integrate this huge robot for a customer here in the Northwest.

It takes a very innovative company like FANUC to supply us with the broad range of robots and servo drives we need to build the flexible automated solutions that integrate the multi-axis robot arms, with end-of-arm tooling, conveyance systems, and safety hardware.

With headquarters in Rochester Hills, Michigan, FANUC America Corporation produces software, controls, and vision products that aid in the development of robotic systems. Their technologies help manufacturers like us maximize efficiency, reliability and profitability.

To get an idea of their extensive capabilities, just watch this video where they demonstrate four FANUC Arc Mate 100iC robots welding an automotive trailer hitch:

For more information about the FANUC America Corporation, visit www.fanucamerica.com.

PRE-TEC designs and builds automated solutions for challenging manufacturing applications, and support all projects with training, spare parts, and preventive maintenance programs. Download our company overview for contact information and to learn more: Please visit www.wilvaco.com to learn more about WVCO’s other divisions.

Click here to download more info on M2000iA

WVCO Supplier Spotlight: FANUC America Corporation

Through the years, WVCO’s longstanding industry leadership has allowed us to forge important partnerships and work with leading-edge companies to better serve our customers.

Companies such as FANUC America Corporation, one of the suppliers for our PRE-TEC division, gives us even better access to the latest technologies, methodologies, and resources. Our partnership with them is so valuable to us, we thought it would be beneficial to to share a little more about them with our followers.

It takes an extremely innovative company to supply us with the materials we need to build our custom and pre-engineered robotics such as multi-axis robot arms, end-of-arm tooling, conveyance systems, and safety hardware.

With headquarters in Rochester Hills, Michigan, FANUC America Corporation produces software, controls, and vision products that aid in the development of robotic systems. Their technologies help manufacturers like us maximize efficiency, reliability and profitability.

Their parent company, FANUC Corporation, was named the 26th most innovative company in the world, and the sixth top ranked innovator in Asia by Forbes in 2013. This is the third consecutive year Forbes has named FANUC a top global innovator.

To get an idea of their extensive capabilities, just watch this video where they demonstrate four FANUC Arc Mate 100iC robots welding an automotive trailer hitch:

For more information about FANUC America Corporation visit www.fanucamerica.com.