How Does a Robotic Wood Wrapping Machine Work?

PRE-TEC FANUC Robotics

Originally posted on www.fanucamerica.com

Wood manufacturers are discovering that industrial robots are ideal for the hazardous work environments they encounter in the woodworking industry. In this application video, PRE-TEC (a division of Willamette Valley Company) has implemented an automated wood wrapping system in which four FANUC robots apply protective wrapping, end sealant, and label to I-Joist Beams or Stacked Laminated Veneer Lumber. This system can automatically apply protective wrapping for multiple length, width and height units on the fly by calculating the load dimensions.

This system utilizes one FANUC M-710iC/70 robot, two M-16iB/10L robots, and one M-20iA/10L robot to complete the process. The FANUC robots transfer each piece, accurately measure and stretch the wrapping to match the piece size, apply the sealant, and stack the wood for distribution. The beams are measured continuously on the carousel to be sure the correct size wrapping is loaded.

The robots then wrap and staple the wood automatically. In this system, robots replaced an operation that presented stapling hazards as well as those that come with handling large pieces of engineered wood products. In addition to removing stapling and handling hazards, PRE-TEC says that this robotically automated process has made their system much more efficient. To learn more about this robotic wrap applicator system, please visit PRE-TEC’s website at http://www.pre-tec.com/custom-robotics.

Follow the link to learn more about our full line of Wrapping & Material Handling Robots.

PRE-TEC Sales Manager Rufus Burton is featured on RIA’s Certified Integrator Spotlight!

“PRE-TEC’s management feel the RIA certification program is a positive step towards assuring current and future customers that the market for automation is bigger than any one provider. In addition it goes a long way towards demonstrating that the robotic community understands this fact. In the end, the Certification program benefits all participants – customers, and suppliers”. -Rufus Burton

Rufus-BurtonRufus Burton, Sales Manager for PRE-TEC (WVCO’s Robotics Division), sat down with RIA Robotics Industry Association (RIA) to share the company’s vision and experience on how becoming RIA certified has helped to improve our business and operations.

RIA Certification is an invaluable way for our robotics integrators and inventors to highlight their experience, capabilities, and aptitude to users, suppliers, investors, clients, and partners alike. It demonstrates that they’ve met the critical criteria determined by the RIA, which in turn means they’re an expert in best practices. In his interview, Rufus touches on this very topic.

“PRE-TEC’s management feel the RIA certification program is a positive step towards assuring current and future customers that the market for automation is bigger than any one provider. In addition it goes a long way towards demonstrating that the robotic community understands this fact. In the end, the Certification program benefits all participants – customers, and suppliers.”

Despite the industry itself going through tremendous growth and advances in recent years, RIA certification also serves as a means to address a very real issue currently facing the industry: a measurable standard of quality for vendors and robotic integrators.

“Today there are not enough accomplished integrators to serve the market, given the rapid pace at which companies are identifying their needs for automation. Complicating matters is the unfortunate fact that too many integrators have come and gone, leaving customers to question whether the vendor they select will complete the project let alone assure them of a successful result.”

riaCert

RIA certification goes a long way for those looking to hire vendors and create a working relationship with inventors and integrators to know that they person they’re meeting with has met a standard of critical criteria. This is the very reason PRE-TEC is RIA Certified. Our vision is one where our customer’s expectation is not only met, they know in entering a relationship with us they are achieving high quality.

“Because success comes when we deliver a system that meets the customer’s expectations; every time we enter into a business relationship we work hard to be certain our customers understand ‘why’ we work the way we do, and ‘how’ it benefits them. Each project is evaluated to determine if a flexible automated solutions will solve the targeted manufacturing problem of today, and help the customer prepare for the challenge of the future.”

Visit robotics.org to learn more and read the full interview. You can also read other testimonials on the RIA certification program page.

The “Robot Taxation” debate carries on

Robotics

As breakthroughs in the fields of automation and robotics become more common, so do debates into the realities of a changing workflow. The topic of taxation of robots — specifically the taxation of firms that utilize robots for automaton purposes — is one such example of these ongoing discussions, though one without a clear solution.

Last month, Bill Gates spoke to Quartz on the subject of robot taxation, stating “right now, if a human worker does $50,000 worth of work in a factory, that income is taxed. If a robot comes in to do the same thing, you’d think we’d tax the robot at a similar level. You cross the threshold of job-replacement of certain activities all sort of at once. So, you know, warehouse work, driving, room cleanup, there’s quite a few things that are meaningful job categories that, certainly in the next 20 years, being thoughtful about that extra supply is a net benefit. It’s important to have the policies to go with that.” This opinion, however, met its share of criticism; similarly a proposed measure in Europe to tax corporations that utilize robots was quickly shot down.

Robot taxation raises several hard to answer questions and difficulties. One such obstacle is the clarification of what constitutes a robot. Is a robot defined as a piece of software that automates a complex process? Is it a physical piece of automated technology? The nebulous nature of this definition creates an obstacle in the adoption of such a tax. Where is the line drawn?

A common argument made for taxation of robots is job loss — if a robot is doing the job a person could then that will result in a lost job. Though this is certainly true with any automated process, economists and other experts view the net-growth possibilities as a worthwhile investment. Economist James Bessen wrote in his response to Bill Gates’s interview “although automation will lead to further job losses in manufacturing, warehouse operations, and truck driving, the overall impact of automation across most industries will be to increase employment,” going on to compare the impact on productivity to the introduction of the bar-code scanner or ATM.

Further complicating the discussion of robot taxation is that many view it as a superficial solution to a complex problem. Robots and automated processes are not going away, after all. To this end many sides of the discussion would prefer a long-term solution to the changing workforce, such as the adoption of a universal income in order to adequately prepare for a future with growing number of automated processes.

The debate of robot taxation currently has no clear answer and will undoubtedly carry on in the near-future. One thing is clear: automated processes are not going anywhere, be they robotic manufacturing assembly or self-driving automobiles. What solutions and measures are adopted with them, however, remain to be seen.

Sources:

Quartz

Forbes

The Guardian

Fortune

 

Are You Robotic Industries Association Certified?

RIAMember

“Our experience and capabilities in robotic programming will be further recognized through this certification. It demonstrates our continuing commitment with providing customers arc welding and cutting solutions for a completely automated system.” – Justin Percio, Business Manager, Welding Automation Systems, Lincoln Electric

Robotics are a fundamental part of WVCO and of our shared passion. Our PRE-TEC division builds custom and pre-engineered robotics, from multi-axis robot arms and end-of-arm tooling, to conveyance systems, and safety hardware —backed by all the support, training, programming, and maintenance you need. Beyond our own manufacturing, however, we are also a member of the Robotic Industries Association (RIA), a relationship that has enabled us to better serve customers by giving us access to the latest technologies, methodologies, and resources.

RIA

RIA is the only North American trade group dedicated solely to robotics and robot safety. It was first founded in 1974 in an effort to “drive innovation, growth, and safety in manufacturing and service industries through education, promotion, and advancement of robotics, related automation technologies, and companies delivering integrated solutions.” They’ve succeeded in their endeavor, providing companies with a venue to seek help, answers, information, and certification.

RIA Certified Robot Integrator

RIA certification is an invaluable way for robot integrators and inventors to highlight their experience, capabilities, and aptitude to users, suppliers, investors, clients, and partners alike. It demonstrates that they’ve met the critical criteria determined by the RIA, which in turn means they’re an expert in best practices.

The certification is relatively new, first established in 2012. Prior to it, end users struggled to determine robotic integrators’ expertise and business requirements.  The certification plays a crucial role in establishing an industry standard for end users to evaluate vendors and ensure the best possible partnerships.

“The RIA certification program doesn’t only benefit end users, however. It’s the perfect opportunity for certified robot integrators to differentiate themselves,” says Armando Barry, certification consultant to RIA. “Achieving RIA certification will reflect a significant commitment by robot integrators, that elevates their technical expertise in applying robots in a consistent manner,” Barry concluded.

PRE-TEC Robotics

How to Become Certified

In order to become certified, integrators go through a rigorous process which includes an on-site audit, safety training and hands-on testing of key personnel among other important criteria.

There are three basic parts to the on-site exam and audit:

1. Hands-On section
2. Expert Response Section: (Participant industry tenure & biography)
3. On-site audit of business infrastructure per completed “Self Score Card”. Supporting evidence will be gathered before any certification date is scheduled.

The entire certification process demonstrates the requisite level of technical knowledge required to execute robotic system projects and tasks in a safe, efficient, and economical manner. It also signifies not only the company, but the technician has the ability of working with various codes and standards.

To learn more about this certification, we hope you will visit the RIA Certified Robot Integrator Program page. For more information on RIA, membership and the certification program, please contact RIA Headquarters at 734/994-6088 or visit Robotics Online at www.robotics.org.

Sources:

RIA

Intelligrated

Yaskawa Motoman Offers Tips on How to Select a Robotics Integrator

Motoman-PartnerThe 4 “Cs” to Selecting a Robotics Integrator

We are proud of the outstanding work and research being conducted by our robotics division, PRE-TEC, the largest custom robotic integrator on the West Coast. In the past decade alone, PRE-TEC has prepared more than 165 robotic systems thanks in part to the valuable partnerships we have with leading robotics companies like Yaskawa Motoman.

Yaskawa Motoman is an industry leader in the rapidly growing robotics field, and we’re proud our PRE-TEC division is a premier Motoman Strategic Partner.

Sam Schenck, Director of Strategic Partner Relations at Yaskawa America, Inc. – Motoman Robotics Division, recently wrote a piece for the company’s blog that offers valuable advice on how to select a robotics integrator. “Ultimately, picking the right robotics integrator is about making the part you want to make at the rate, quality and timing you need,” he writes in his recent post, 4 Things to Consider When Selecting a Robotics Integrator. “There are 4 “Cs” to sizing up any integrator; I define them as concept, cost, capabilities and capacity”.

Here is a quick summary of his advice.

1. Don’t accept claims that can’t be supported by evidence.

2. Be aware that the proposal price might not be your “all-in cost” for automation.

3. Regarding support, if you want an integrator to be available for immediate, on-site help should problems arise, make sure they have a support presence in your region.

4. If they have the capabilities you need, ask how much of their work is sub-contracted. You want to know if they are a net aggregator of pieces or a producer. Work with the latter, not the former.

Click here to read the full article.

PRE-TEC’s Custom Robotic Technologies Featured in New Website

The Precision Technologies Division (PRE-TEC) of Willamette Valley Company recently launched a new, mobile friendly website to better serve our customers and help them understand our services and custom robotic technologies.

The new site integrates a series of helpful videos on nearly every page to clearly demonstrate PRE-TEC’s flexible, automated solutions designed for the Manufacturing and the Wood Products industry.

PRE-TEC began nearly thirty years ago when a group of innovative individuals at Willamette Valley Company saw a need for easy-to-use, accurate equipment for metering chemical products. When they discovered this kind of equipment could not be found, they formed the “Equipment Division”.

In the mid-1990’s, the Equipment Division delved into the robotics field and became “Precision Technologies”, later renamed “PRE-TEC” in 2009.

Today, our PRE-TEC Division team are some of the brightest minds in the industry. This group of engineers have demonstrated time and time again how to change ideas into reality by applying scientific knowledge and innovative manufacturing know-how to the development of precision equipment.

Our team has prepared over 220 robotic systems throughout North America and is currently the largest custom robotic integrator on the West Coast.

We hope you will visit our new website and contact us with any questions and feedback: pre-tec@pre-tec.com or (800) 205-9826.  Be sure to check out all of our PRE-TEC videos on YouTube.  

Please visit www.wilvaco.com to learn more about WVCO’s other divisions.

FANUC America Introduces New CR-35iA Collaborative Robot Designed to Work Alongside Humans

FANUC_America_CR-35iA_Collaborative_robot

The FANUC CR-35iA collaborative robot allows shared workspace between an operator and the interactive robot. (Photo: Business Wire)

WVCO’s strategic robotics partner, FANUC America Corporation, recently announced the company has developed it’s new CR-35iA collaborative robot, the industry’s first 35 kg payload force limited collaborative robot designed to work alongside humans without the need for safety fences.

“The FANUC CR-35iA collaborative robot allows shared workspace between an operator and the interactive robot,” said Greg Buell, product manager, FANUC America. “The highly-sensitive robot gently stops if it comes in contact with the operator, allowing the robot and human to work side by side; in fact, FANUC currently has units running in production at General Motors.”

The CR-35iA robot was developed to help manufacturers solve ergonomic challenges by handling applications that are physically demanding for humans, such as heavy lifting.The robot’s shell is green to distinguish the collaborative robot from the standard yellow FANUC robots.

WVCO is proud to have a long time partnership with organizations like FANUC America.  Our robotics division, PRE-TEC, has partnered with the company to develop automated manufacturing solutions using six axis robots and other precision equipment for customers all over the world. Earlier this year, we introduced introduced M2000iA, FANUC’s largest robot available in the North American market.

Large Robots

Standing with M2000iA

Click here to learn more about FANUC’s CR-35iA collaborative robot. You can also visit the company’s website at www.fanucamerica.com.

About FANUC America Corporation
FANUC America Corporation is a subsidiary of FANUC CORPORATION in Japan, and provides industry-leading robotics, CNC systems, and factory automation. FANUC’s innovative technologies and proven expertise help manufacturers in the Americas maximize efficiency, reliability and profitability.

WVCO’s PRE-TEC Division Partners with Fanuc to Integrate ‘The Big Robot’

Large Robots

Standing with M2000iA

WVCO’s PRE-TEC Division team are some of the brightest minds in the industry. Since the mid 1990s, this team has successfully created more than 220 robotic systems and is currently FANUC’s largest custom robotic Integrator on the West Coast.

Much of the success of our robotics division has been made possible by partnering with leading edge companies like the FANUC America Corporation to develop automated manufacturing solutions using six axis robots and other precision equipment gor customers all over the world.

Recently, this team delved into a BIG project. We mean REALLY big.

Meet M2000iA, FANUC’s largest robot available in the North American market. This beast of a robot is offered with a 900Kg (2,094lbs) capacity or 1350Kg (2,976lbs) capacity- in other words, it can handle enormous objects like car & truck bodies, and very large castings. Our PRE-TEC team has proudly partnered once again with FANUC to integrate this huge robot for a customer here in the Northwest.

It takes a very innovative company like FANUC to supply us with the broad range of robots and servo drives we need to build the flexible automated solutions that integrate the multi-axis robot arms, with end-of-arm tooling, conveyance systems, and safety hardware.

With headquarters in Rochester Hills, Michigan, FANUC America Corporation produces software, controls, and vision products that aid in the development of robotic systems. Their technologies help manufacturers like us maximize efficiency, reliability and profitability.

To get an idea of their extensive capabilities, just watch this video where they demonstrate four FANUC Arc Mate 100iC robots welding an automotive trailer hitch:

For more information about the FANUC America Corporation, visit www.fanucamerica.com.

PRE-TEC designs and builds automated solutions for challenging manufacturing applications, and support all projects with training, spare parts, and preventive maintenance programs. Download our company overview for contact information and to learn more: Please visit www.wilvaco.com to learn more about WVCO’s other divisions.

Click here to download more info on M2000iA

PRE-TEC is a Proud MotoMan Strategic Partner

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The Precision Technologies Division (PRE-TEC) of Willamette Valley Company has defined itself by integrating the best design, technology, and customer focus to produce precision solutions for your production environment.

WVCO’s PRE-TEC division is currently the largest custom robotic integrator on the West Coast.  Our engineers have prepared and installed numerous robotic systems for a broad base of industries including Aerospace, Consumer tools, Food/beverage, Medical/dental equipment, Household fixtures, Sports equipment, Vehicle parts and Wood products.

Motoman Partner PRE-TEC’s partnerships with leading robotics companies like Yaskawa Motoman, enable us to provide customers with flexible automated solutions designed specifically for their operation.

By participating in the Motoman Strategic Partner program, our engineers are able to design and build turn-key solutions using multi-axis robot arms, custom end-of-arm tooling, conveyance systems, and safety hardware.

Founded in 1989, Yaskawa Motoman is a leading robotics company providing automation products and solutions for virtually every industry and robotic application. Combined with sister and partner companies, Yaskawa Motoman supports robotic solutions throughout the world.

Motoman Robotics’ MSP Program is designed for “Best in Class” system integrators and application developers. As a Premier Motoman Strategic Partner, PRE-TEC is a considered a long term and national-based partner recognized as an industry leader in our field.

To learn more about how PRE-TEC can serve you, watch this testimonial of PRE-TEC’s flexible automation services and visit www.pre-tec.com.

WVCO Supplier Spotlight: FANUC America Corporation

Through the years, WVCO’s longstanding industry leadership has allowed us to forge important partnerships and work with leading-edge companies to better serve our customers.

Companies such as FANUC America Corporation, one of the suppliers for our PRE-TEC division, gives us even better access to the latest technologies, methodologies, and resources. Our partnership with them is so valuable to us, we thought it would be beneficial to to share a little more about them with our followers.

It takes an extremely innovative company to supply us with the materials we need to build our custom and pre-engineered robotics such as multi-axis robot arms, end-of-arm tooling, conveyance systems, and safety hardware.

With headquarters in Rochester Hills, Michigan, FANUC America Corporation produces software, controls, and vision products that aid in the development of robotic systems. Their technologies help manufacturers like us maximize efficiency, reliability and profitability.

Their parent company, FANUC Corporation, was named the 26th most innovative company in the world, and the sixth top ranked innovator in Asia by Forbes in 2013. This is the third consecutive year Forbes has named FANUC a top global innovator.

To get an idea of their extensive capabilities, just watch this video where they demonstrate four FANUC Arc Mate 100iC robots welding an automotive trailer hitch:

For more information about FANUC America Corporation visit www.fanucamerica.com.