FastPatch HPRE® System Case Study – Dallas Area Rapid Transit (DART)

A Disruption in DART’s Downtown Business District

FastPatch HPRE® Downtown Dallas Business District, May 2019.

FastPatch HPRE® Downtown Dallas Business District, May 2019.

Willamette Valley Company, LLC specializes in collaborative approaches to solving tough industry problems.  Earlier this year, Willamette Valley Company had the opportunity to work with Dallas Area Rapid Transit (DART) which serves the Dallas–Fort Worth metroplex of Texas.

Story Source: wvcorailroad.com

Embedding rail in rail grout had traditionally been a messy, labor-intensive, wasteful and time-consuming process. When Mike Holbrook, VP of Rail Operations for DART, found out about a new mechanically delivered and fast curing Polyurethane system, he started working with Willamette Valley Company’s Bret Andreasen to create a system that would bring rail grout into the modern Transit and Light Rail World. (To read Mike Holbrook’s full article on the Dallas DART project see Passenger Transport June 24th 2019 edition, page 10 )

DART provided multiple test locations before committing to this new disruptive technology to bring rail grout into the 21st Century. “We chose HPRE®-MD from the Willamette Valley Company for Environmental, Labor Reduction, Speed of Cure and Noise & Vibration reduction reasons AND it’s made in America” cites Holbrook.

HPRE®-MD allows trains to be put back into service within 1 hour of placing the rail grout due to the quick cure of the 2 liquid components which are mixed at the nozzle. The high output of a minimum 30 cubic feet per hour allowed DELTA RR and GW Peoples to finish early with just a 3 man crew. DELTA & GWP were instrumental in creating innovative methods for preparing the rail replacement and for installing the rail grout.

For example, Larry Lorella of DELTA RR pushed for larger containers for the chemicals asking the manufacturer to design day tanks to avoid time-consuming change-outs of the chemical totes. Willamette Valley’s Bret Andreasen went to work and the result was further collaboration and success for the Design, Manufacturing and Contracting teams. The disruption to service in Dallas was minimized, the disruption to traditional technology by using HPRE®-MD is a big impact.

So what makes this technology work so well in the Light Rail/Transit World? Nathan Werst, the formulating chemist for HPRE®-MD explains: “Although fast curing Polyurethanes are nothing new in the Construction World, what is new is the level of performance that HPRE® provides. My team designed a system that meets the highest performance possible to support current and future ridership forecasts and environments.”

“For example, The HPRE®-MD system is VOC free and 100 times more electrically isolating than previous/existing generation materials on offer. HPRE®-MD was formulated to maximize the expectations of the specifiers and owners expectations as to how a rail grout should perform and not how it could perform based upon technology available at that time.”

Mr. Werst added: “We do not worry about comparing Shore hardness to outdated technology or our compressive strength to harder (brittle) materials, what really counts is toughness and resilience to stand the test of time and increased load.”

Agencies that have and are using the polymer system include: DART, Baltimore MTA, Cleveland, Minneapolis, Chicago RTD, SFMTA, RTD (Denver), VTA, BART as well as many DOTs and Airport facilities in the USA, Canada, Latin America and around the Globe. If you would like more information about this topic, please contact us at Sales@WVCORailroad.com or 800-333-9826. 

Introducing WVCO’s New Embedded Rail Solution

Minimize rail deflection and absorb vibration with a new High-Performance Polyurethane Rail Encapsulation (HPRE) system.We aim to create the most economical and safest solutions for the railroad industry, by building innovative, high performing products and equipment. As a transportation industry leader, the WVCO Railroad Division has tackled some of the most challenging issues in this industry while providing ground-breaking new products and application systems for light and heavy rail systems all over the world.

Embedded Rail Systems in city streets and urban environments have faced a range of challenges that include excessive vibration, noise, rail deflection, and maintenance difficulties. To address these challenges, the WVCO team introduced one of our newest solutions: the FastPatch HPRE, High-Performance Rail Encapsulator. This new system is designed from WVCO’s innovative polymer and dispensing equipment and offers fast installation and a long-lasting solution for embedded rail systems with key performance properties.

Our FastPatch HPRE, High-Performance Rail Encapsulator absorbs and significantly reduces sound & vibration and is resistant to chemicals and salts. It is also
•Electrically isolating
•Flexible and Tough
•Meter Dispensed
•Fast Cure
•COLTE and Adhesion to Concrete

The cure time is just a few minutes, allowing for quick return-to-service times. We believe this product will outlast and outperform traditional repair materials due to its unique polymer properties. Download the FastPatch HPRE Performance Sheet for more information.
EMBEDDED RAIL High Performance Rail Encapsulator

What is challenging your business? How can we increase safety and save your business money? Learn more about WVCO’s Railroad Solutions.

About the Willamette Valley Company (WVCO) Railroad Division 
The WVCO Railroad Division is the industry leader in providing innovative new products and application systems to preserve and extend the life of important assets for today’s railroads. Our solutions include railroad tie products for wood and concrete ties and unique application system along with SpikeFast®, the industry’s most reliable product for plugging spike holes. We offer the best solutions for your applications and solve some of the most challenging issues in this industry.
WVCO Railroad Solutions