What Are the Most Common Uses For FastPatch®?

FastPatch® Common Uses

“We are using FastPatch® to repair cracks, spalls, and joints. One product for all the repairs and from the same machine. We don’t have to handle any material during our shift since it comes in 250 gallon totes, which saves us a lot of time.” – DOT Supervisor

By now, you may have read about WVCO’s unique polymer repair system, FastPatch®, and why it’s commonly used by DOTs and transportation professionals from all over the United States and around the world to repair airports, highways, bridges, railroads, and other various applications. Transportation professionals rely on FastPatch® for its ease-of-use, dependability, and versatility. However, what you may not understand is HOW it is used. 

FastPatch® is most commonly used to repair broken concrete and asphalt, spalls, potholes, joints, driveways, highways, bridge decks, parking lots, cracks, slab repairs, ramps and loading docks, warehouse floors, post anchors, and trip hazards.  When installed properly, this pavement preservation solution will last longer than the life of the pavement. Not to mention, it bonds tenaciously to surfaces and remains flexible throughout its service life.

FastPatch® Applications

Here are some questions that we often get about FastPatch and its most common uses. 

How is FastPatch® applied?
FastPatch® is packaged in cartridges, kits, drums, and totes. Choose the package type that matches the accessibility of the repair area, and minimize the waste or handling of multiple packages. For example, have several 3-gal FastPatch DPR Kits available, so you can use it for a smaller repair instead of wasting half of a 5-gal kit.  You’ll learn the proper steps and procedures for the metering systems by following these tutorials.

Are FastPatch® repairs environmentally safe?
Yes. FastPatch® uses recycled and renewable materials to repair existing materials. It is 100% solids and does not contain any volatile chemicals. Repairing with FastPatch, rather than removal, eliminates disposal costs and excess waste.

Which product do I use to fill a joint to seal it and keep water out? 
EJC-100 with PolyPrime is the best combination to handle exterior joint movement and seal it from water. TIP: Use topping sand that blends with the surrounding surface.

Do you have a product that can fill joints on a slope or vertical?
Yes. For slope grade application, ask for the SG version of EJC-100. For vertical joints, consider the EJC-NS. For ramps, use the FastPatch® DPR and extend it with dry, clean sand until the consistency is correct for the slope.

I want to repair concrete and asphalt. Can I do that with FastPatch?
Yes. FastPatch DPR Kit can be used for both distressed pavement repairs. The kit comes with colored topping sand. FastPatch can also be machine dispensed from drums or totes to repair cracks, joints, and spalls.

What Package Sizes Do You recommend? 
For smaller repairs, including repairs to joints and cracks, FastPatch® cartridges are an easy and durable solution. For medium-sized repairs of concrete or asphalt in a short period, the Kit packaged or machine-dispensed products are a fine choice for a quick return to service. If you have a large repair project, machine-dispensed FastPatch products are ideal for completing larger repairs or multiple repairs in a single shift, without having to handle material or containers.

What tools will I need to install FastPatch Kits?
CLEAN and DRY the repair area with a high velocity and CFM blower (250 MPH / 700 CFM) blower or dry compressed air (120 CFM / 90 psi). Use a propane field torch to DRY area if moisture is present. 2. 1/2 in. Corded drill. Mud mixer drills work well. 3. Egg-Beater style pail mixer 4. Trowel. 5. Personal protection—safety glasses, skin protection, and gloves. 6. Towels for cleaning mixer and tools. 7. Optional: Tape for protecting edges of the repair area. Broom for clean-up.

Is a bond agent or primer required?
Depends on the application and product. Bonding agents reinforce the repair area and help promote the adhesion of the repair material. FastPatch® DPR Kits are typically applied without a bonding agent since the first layer in the repair area is very fluid and when it cures, it has excellent adhesion. The EJC Sealant product typically requires a bonding agent to reinforce the joint walls and maximize the movement capabilities under thermal movement in exterior joints.

As a Contractor, how can I find out more information about using FastPatch on future projects? Contact us at FastPatch@wilvaco.com or 800-333-9826 and check out some of our case histories. 

Click here for more answers to commonly asked questions or
download our brochure.

POLYQuik Solutions to Be Presented at 2015 CCSA Pavement Preservation Workshop

Willamette Valley Company Vice President, John Murray will join POLYQuik Technical Sales Manager Rob Loomis and a handful of distributors to present our line of high-performance concrete repair products like FastPatch MD, FastPatch DPR and fillers & sealants like our EJC products at the California Chip Seal Association Pavement Preservation Workshop February 4-5, 2015.

The theme of this year’s CCSA Pavement Preservation Work Shop is aptly titled, “A Little Goes a Long Way”. Workshop attendees will include a range of transportation and infrastructure professionals who can expect to learn about the following concrete repair solutions at the Willamette Valley Company exhibit-

Expansion Joint (EJC) product line

The EJC product line is a unique hybrid polyurea that provides users with the ability to repair concrete expansion joints and passes the testing needed for airport runways, highways, parking decks, bridge decks, roofing and sidewalks that no other product of its kind can achieve. Even under extreme weather conditions and traffic, they retain the high performance characteristics needed for years to come. What you can expect from Expansion Joint Products: Rapid cure, 100% solids, Zero VOC, Self leveling, Highly elastic, remains flexible in freezing temps, Durable under stress.

FastPatch Products

It doesn’t matter if your concrete repair problem is up high, down low, in cold or warm temperatures, big or small, you’ll find the perfect solution in one of our FastPatch Products. This line of concrete repair products provides users with the ability to repair concrete spalls or voids in everything from roadways and parking lots, to warehouse buildings and sidewalks.

FastPatch MD’s meter dispensing is perfect for repairing large areas of damaged concrete while FastPatch DPR is ideal for distressed pavement repair in parking lots, warehouses, sidewalks and roadways. With each of these products you’ll experience excellent adhesion to concrete and an incredible cure rate that allows the repaired area to be open for use in as little as one hour!

To see it in action, watch this FASTPATCH MD/GC demonstration that features a large spall repair, longitudinal crack repair, and transverse joint sealing and filling:

POLYQuik products are tested and developed to the most stringent standards. Systems are thoroughly evaluated for performance with the latest in application equipment, physical properties testing, weather exposure, adhesion testing, chemical resistance testing and much more. The resulting concrete repair products are fast curing, tough materials.

Our laboratories and research centers are located in Oregon, Georgia, Louisiana and Chile. Our team of scientists and engineers consists of more than 45 members with more than 75 years combined experience in product development and application.